Autofocus function Triaxial spiral scanning system EG-DL240-400-Z5-T

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Autofocus function Triaxial spiral scanning system EG-DL240-400-Z5-T

Short Description:

Performance Features

⚫ 3-axis helical scanning system, capable of Archimedes constant velocity helical scanning, supporting autofocus, Part-Speed ​​PSO equal-interval trigger camera capture function for constant velocity helical synthesized trajectories.

⚫ High-speed air bearing, low runout.

⚫ T-axis with a 12-inch 4kg chuck disk and built-in air slip ring, supporting up to 6000rpm. Therefore, when the trajectory radius is reduced from 150mm to 10mm, the platform’s synthesized linear velocity can still remain constant at 2000mm/s.

⚫ X-axis and Z-axis are driven by linear motors, equipped with high-precision crossed roller guides, and the Z-axis uses cylinder counterweight; the T-axis is directly driven by a rotary motor.

⚫ X-axis flatness and straightness ±2μm, Z-axis straightness ±2μm.

⚫ X-axis and Z-axis absolute positioning accuracy ±200nm; T-axis resolution 0.1 arc. Repeatability: ±0.5 arc sec; Positioning accuracy: ±1 arc sec

Strong load-bearing capacity: Maximum axial load on the T-axis is 10 kg, and the maximum radial load is 2 kg.


Product Detail

SPEFICICATION

Product Tags

Product Overview

The EG-DL240-400-Z5-T is a high-performance three-axis helical scanning system that integrates the X-axis (linear motion), Z-axis (linear motion), and T-axis (rotational motion) to form a three-dimensional helical scanning system. The system uses linear motors to drive the X and Z axes, equipped with high-precision crossed roller guides and a Z-axis cylinder counterweight; the T-axis uses direct-drive rotary motor technology and integrates a high-resolution optical encoder. The overall design achieves precise three-dimensional Archimedean spiral trajectory motion control and supports autofocus, making it particularly suitable for industrial scenarios with stringent requirements for helical scanning accuracy and multi-dimensional control. The system achieves a synthetic linear velocity of up to 2000 mm/s, and the maximum T-axis speed reaches 6000 rpm, ensuring high-speed and efficient operation.

Applicable Scenarios

The EG-DL240-400-Z5-T system boasts significant advantages in semiconductor wafer defect detection and surface contour scanning. Its high-precision spiral scanning capability and autofocus function make it an ideal solution for wafer manufacturing and quality inspection processes.

Microscopic Defect Detection: The system performs high-speed spiral trajectory scanning to accurately identify microscopic defects on the wafer surface (such as scratches, particle contamination, and uneven etching). Combined with ±200nm absolute positioning accuracy on the X and Z axes and high resolution on the T axis, it can achieve sub-micron level defect capture, significantly improving wafer yield.

Surface Contour Measurement: Through 3D spiral scanning and autofocus, the system can generate real-time 3D contour maps of the wafer surface, suitable for thin film thickness measurement, step height analysis, and topology detection. Z-axis cylinder counterweight and low-runout design ensure stable contact during high-speed scanning, avoiding damage to brittle wafers.

In addition to wafer inspection, the system is also suitable for other high-precision applications:

 

 

 


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  • Model

    X

    Z

    T

    Travel 400mm 5mm 360° 连续
    Accuracy ±200 nm ±200 nm ±1 arc sec
    Bi-Repeatability ±150 nm ±100 nm ±0.5 arc sec
    Pitch 14 arc sec 20 arc sec  
    Yaw 12 arc sec 20 arc sec  
    Straightness ±2 μm ±2 μm  
    Flatness ±2 μm    
    Axial Error Motion     200 nm
    Radial Error Motion     200 nm
    Maximum Speed① 800 mm/s 4 mm/s 6000 rpm
    Maximum Acceleration 1 g (No load) 1 g (No load) 5400 ° /s2
    Continuous

    Force①Torque-Continuous

    81.8 N 24.4 N 3.5 N·m
    Peak ForceTorque-Peak 506.6 N 170.4 N 10.5 N·m
    Load Capacity HorizontalAxis 30 kg 10 kg 10 kg
    SideRadial 20 kg 2 kg
    Wedge Ratio   12:1  
    Stage Mass(No Motor) 26 kg 4.5 kg 7.4 kg
    Resolution 1 nm 1 nm 0.1 arc sec
    Minimum Incremental step② 10 nm 5 nm 0.2 arc sec
    In Position Stability② ±10 nm ±5 nm ±0.2 arc sec
    Operating Pressure⑤     5.5bar(Dry air is recommended; water and oil should be filtered out; dust particles should be filtered to below 0.5μm.)
    Material Aluminium
    MTBF 30,000 Hours

     

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